Deskripsi Produk
High Rpm RV series Aluminum Alloy Worm Gear box NMRV 571-150 Reducer Variable Wheel Drive Speed Reduction Worm Gearbox
Parameter Produk
Specification
| Type | Worm Gearbox/Worm Gear Speed Reducer |
| Model | NMRV:571,030,040,050,063,075,090,110,130,150 |
| Center distance | 25-150mm |
| Perbandingan | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| Torque | 1.8-1800Nm |
| Motor | 2 pole, 4 pole, 6 pole |
| Mounting position | Omnidirectional |
| Warna | Blue/Silver grey Or On request |
| Material | NMRV571~090:Aluminum alloy; NMRV110~150 Cast iron |
Details
Multiple inputs and outputs
Fitur
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
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| Model | NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
| Perbandingan | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| Torsi Keluaran | 1.8-1760Nm |
| Aplikasi | Machinery Industry |
| Kecepatan Masukan | 900-2800RPM |
| Kecepatan Keluaran | 10-250RPM |
| Material | Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
| Worm Wheel: ZCuSn10Pb1 | |
| Worm:20Cr | |
| Pinion:Tin Bronze | |
| Output Shaft: Steel-45# | |
| IEC Flange | IEC Standard Flange Or On Customer Request |
Detailed Photos
| Kekerasan: | Permukaan Gigi yang Mengeras |
|---|---|
| Instalasi: | 90 Degree |
| Tata letak: | Expansion |
| Gear Shape: | Bevel Gear |
| Melangkah: | Langkah Tunggal |
| Type: | Gear Reducer |
| Contoh: | US$ 30/Piece 1 Buah (Minimum Pemesanan) | |
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Using NMRV Gearboxes in High-Load Applications
NMRV gearboxes can be used in moderate to high-load applications, but their load capacity is generally limited compared to some other gearbox types. They are best suited for applications with light to moderate loads, such as conveyor systems, packaging equipment, and small machinery. It’s important to consider the specific load requirements and consult with gearbox manufacturers or engineers to ensure the chosen NMRV gearbox can handle the intended application’s load demands.
Common Problems Associated with NMRV Gearboxes
NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:
- Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
- Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
- Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
- Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
- Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
- Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
- Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
- Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
- Shaft Wear: Over time, the input and output shafts can experience wear due to load and friction, affecting the overall operation of the gearbox.
- Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.
To prevent and address these common problems, it’s crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.
Prinsip Kerja Kotak Gigi NMRV
Gearbox NMRV, juga dikenal sebagai reduktor roda gigi cacing, beroperasi berdasarkan mekanisme cacing dan roda gigi cacing. Begini cara kerjanya:
Kotak roda gigi terdiri dari dua komponen utama: ulir (poros berbentuk sekrup) dan roda gigi ulir (roda bergigi). Ulir digerakkan oleh sumber daya masukan, sedangkan roda gigi ulir terhubung ke poros keluaran.
Saat ulir cacing berputar, poros berulirnya terhubung dengan gigi roda gigi cacing. Bentuk heliks cacing menyebabkan gigi roda gigi cacing saling mendorong, menghasilkan perpindahan gerakan yang halus dan bertahap. Mekanisme ini memberikan pengurangan kecepatan dan penggandaan torsi yang dibutuhkan untuk berbagai aplikasi.
Salah satu karakteristik utama dari gearbox NMRV adalah bahwa cacing dapat memutar roda cacing, tetapi sebaliknya tidak mungkin karena gesekan tinggi yang dihasilkan oleh ulir heliks. Fitur ini mencegah poros keluaran menggerakkan poros masukan secara terbalik, memberikan penguncian mekanis dan meningkatkan keamanan serta stabilitas dalam aplikasi.
Pengoperasian gearbox NMRV bersifat kontinu, dan desainnya yang sederhana berkontribusi pada keandalan dan efisiensinya. Penting untuk memastikan pelumasan yang tepat untuk meminimalkan keausan dan panas yang dihasilkan selama pengoperasian.
editor by CX 2023-10-20