제품 설명
Product Parameters
Editing and broadcasting of main materials
1. Body, die-casting aluminum alloy;
2. Worm shaft, 20 Crq steel, high temperature treatment;
3. Worm gear, nickel bronze alloy;
4. Aluminum alloy body, sandblasting and surface anti-corrosion treatment;
5. Cast iron body, painted with bIu RA5571.
Regular center distance specification editing and broadcasting
Center distance: 130 (unit: mm).
Output hole/shaft diameter: 11, 14, 18, 25, 28, 35, 42, 45 (unit: mm)
Detailed Photos
| NMRV-063-30-VS–AS-80B5-0.75KW-B3 | |||
| NMRV | Means hole-input with flange | ||
| NRV | Means shaft-input without flange | ||
| 063 | Centre-to-centre spacing of worm-gear speed reducer | ||
| 30 | ratio | ||
| VS | Double input shaft | F1(FA) | Flange putput shaft |
| AS | Single output shaft | AB | Double output shaft |
| PAM |
| 80B5 | Motor mounting facility |
| 0.75KW |
| B3 | Mounting position |
| N2 | NRV571 | NRV030 | NRV040 | NRV050 | NRV063 | NRV075 | NRV090 | NRV110 | NRV130 |
| 400 | 390 | 530 | 1571 | 1400 | 1830 | 2160 | 2390 | 3571 | 3950 |
| 250 | 460 | 620 | 1200 | 1650 | 2150 | 2520 | 2800 | 3530 | 4610 |
| 150 | 550 | 740 | 1420 | 1960 | 2450 | 2990 | 3310 | 4180 | 5470 |
| 100 | 630 | 850 | 1620 | 2250 | 2910 | 3430 | 3800 | 4790 | 6260 |
| 60 | 740 | 1000 | 1920 | 2660 | 3450 | 4060 | 4500 | 5680 | 7420 |
| 40 | 850 | 1150 | 2200 | 3050 | 3950 | 4650 | 5150 | 6500 | 8500 |
| 25 | 990 | 1350 | 2570 | 3570 | 4620 | 5440 | 6571 | 7600 | 9940 |
| 10 | 1350 | 1830 | 3490 | 4840 | 6270 | 7380 | 8180 | 10320 | 13500 |
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| A | 50 | 65 | 84 | 101 | 120 | 131 | 162 | 191 | 203 |
| B | 38 | 50 | 64 | 76 | 95 | 101 | 122 | 151 | 163 |
Use and safety guarantee
1. Please check and confirm the matching intensity between worm gear reducer and mechanical equipment before use to assure that it is in the safety range of worm gear reducer performance parameters
2. Worm gear reducer has filled with WA460 lubricating oil. Please replace the lubricating oil after the first starting of 400 hours and after then 4000 hours for lubricating oil replacing cycle
3. There should be enough lubrication in worm gear box and keep regular check with the oil level.
4. When installation. please be careful to avoid sharp instruments bruising the oil seals on output shaft to cause leakage
5. Please confirm the rotation direction before mechanical connection. If the rotation direction is not correct, it will possible injury or damage the devices
6. Please set safety covers in rotating position to avoid of injuring
7. Please pay full attention: it is very dangerous if there is off or falling when movin
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| 경도: | 경화된 치아 표면 |
|---|---|
| 설치: | 90 Degree |
| 공들여 나열한 것: | Expansion |
| 기어 모양: | Bevel Gear |
| 단계: | 단일 단계 |
| Type: | Gear Reducer |
| Samples: | US$ 30/Piece 1 Piece(Min.Order) | |
|---|
NMRV 변속기의 토크 요구량 계산
NMRV 변속기의 토크 요구량을 계산하는 데는 입력 토크 확인, 출력 토크 계산, 효율 고려, 안전 여유 추가 등 여러 단계가 포함됩니다.
- 입력 토크를 식별하십시오: 부하, 속도, 효율 등의 요소를 고려하여 해당 응용 분야에 필요한 입력 토크를 결정하십시오.
- 출력 토크를 계산합니다. NMRV 변속기의 기어비를 이용하여 원하는 출력 속도를 달성하는 데 필요한 출력 토크를 계산하십시오.
- 효율성을 고려하세요: NMRV 변속기의 효율을 고려해야 합니다. 실제 출력 토크는 변속기의 기계적 효율에 영향을 받습니다.
- 안전 마진을 추가하세요: 안정적인 성능을 보장하고 작동 조건의 변화를 고려하기 위해 계산된 토크 요구 사항에 안전 여유를 추가하는 것이 좋습니다.
출력 토크 계산 공식: 출력 토크 = 입력 토크 × 기어비 × 변속기 효율
토크 요구 사항은 특정 적용 분야 및 부하 유형, 작동 주기, 환경 조건과 같은 요인에 따라 달라질 수 있다는 점을 유념하십시오. 기어박스 제조업체 또는 엔지니어링 전문가와 상담하면 NMRV 기어박스 적용 분야에 맞는 정확한 토크 계산을 할 수 있습니다.
Common Problems Associated with NMRV Gearboxes
NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:
- Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
- Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
- Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
- Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
- Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
- Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
- Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
- Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
- Shaft Wear: Over time, the input and output shafts can experience wear due to load and friction, affecting the overall operation of the gearbox.
- Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.
To prevent and address these common problems, it’s crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.
Installing an NMRV Gearbox
Installing an NMRV gearbox requires careful attention to ensure proper alignment and secure attachment. Here’s a general guide to the installation process:
- Prepare the Workspace: Ensure you have a clean and organized workspace with the necessary tools and equipment.
- Positioning: Place the NMRV gearbox in the desired position on your machinery, making sure it aligns with the input and output components.
- Alignment: Ensure that the input shaft of the gearbox is aligned with the driving shaft from the power source. Misalignment can lead to premature wear and reduced efficiency.
- Mounting: Securely mount the NMRV gearbox to the machinery frame using appropriate fasteners. Follow the manufacturer’s recommendations for torque specifications.
- Input Coupling: Connect the input shaft of the gearbox to the driving shaft using a suitable coupling. This coupling should be properly aligned to avoid unnecessary stress on the gearbox components.
- Output Coupling: Similarly, connect the output shaft of the gearbox to the driven component using an appropriate coupling.
- Lubrication: Before operation, make sure to fill the gearbox with the recommended lubricant to ensure proper gear meshing and reduce friction.
- Testing: Run the machinery briefly to check for any unusual noises, vibrations, or leaks. Make any necessary adjustments.
It’s crucial to follow the manufacturer’s installation guidelines and specifications to ensure a smooth and trouble-free installation process. Proper installation contributes to the longevity and reliable performance of your NMRV gearbox.
editor by CX 2024-03-26