제품 설명
JWB Series Speed Variator
1. Features:
JWB-X type
- Sizes: ≥04
- Power up to 1.5 kW or more
- Cases in RAL 5571 blue cast iron
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2-10r/min;4.7-23.5r/min;15-75r/min;20-100r/min, 28-140r/min, 30-150r/min;40-200r/min;60-300r/min;80-400r/min;100-500r/min;190-950r/min.
- Output Torque value max 1002Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control handwheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
JWB-X B type
- Sizes:01,02,03 and 04
- Power up to 1.5 kW or less
- Cases in die-cast aluminium alloy
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2r/min-20r/min;4.7r/min-23.5r/min;6.5-32.5r/min, 8-40r/min, 9-45r/min, 13-65r/min, 15r/min-75r/min;18-90r/min, 25-125r/min, 28r/min-140r/min;40r/min-200r/min;60r/min-300r/min;80r/min-400r/min;100r/min-500r/min;190r/min-950r/min.
- Output Torque value max 795 Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control hand wheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
2. Technical parameters
| Type | 출력 토크 | Output Shaft Dia. | 출력 속도 범위 | 2rpm-950rpm | |
| SWB01 | 2.6-1.6N.m | φ11 | Applicable Motor Power | 0.18kW-7.5kW | |
| SWB02 | 258-1.8N.m | φ14,φ24,φ28,φ32 | |||
| SWB03 | 426-4N.m | φ24,φ28,φ38 | Input Options | With Inline AC Motor | |
| SWB04 | 795-8N.m | φ28,φ38,φ42 | With IEC Motor | ||
| SWB05 | 535-16N.m | φ38,φ48,φ55 | With Input Shaft | ||
| SWB06 | 1002-40N.m | φ42,φ55,φ70 | With Input Flange | ||
회사 소개
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
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| 애플리케이션: | Motor, Machinery |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | Horizontal Type |
| 공들여 나열한 것: | Coaxial |
| 기어 모양: | Worm and Worm Wheel |
| 단계: | 단일 단계 |
| 맞춤 설정: | 사용 가능 | 맞춤형 요청 |
|---|
Troubleshooting Abnormal Noises in an NMRV Gearbox
Abnormal noises from an NMRV gearbox can be troublesome and might indicate underlying issues. Follow these steps to troubleshoot and resolve the problem:
- Identify the Noise: Listen closely to the noise and determine if it’s a grinding, whining, or knocking sound.
- Check Lubrication: Insufficient or contaminated lubrication can lead to noises. Ensure the gearbox is properly lubricated.
- Inspect Gears: Examine the gear teeth for wear, damage, or misalignment.
- Look for Foreign Objects: Foreign objects inside the gearbox can cause noise. Clean and inspect the interior.
- Check Bearings: Worn or damaged bearings can be noisy. Inspect and replace them if necessary.
- Inspect Seals: Damaged seals can allow contaminants in, affecting performance. Replace damaged seals.
- Examine Housing: Ensure the gearbox housing is intact without cracks or misalignment.
- Review Load Conditions: Excessive loads can lead to noise. Ensure the gearbox isn’t overloaded.
- Check Mounting: Confirm the gearbox is properly mounted and aligned.
- Consult Guidelines: Refer to manufacturer guidelines for specific troubleshooting steps.
- Professional Help: If the issue persists, seek help from a professional technician or manufacturer.
Follow these steps to identify and rectify abnormal noises in your NMRV gearbox.
NMRV 변속기 사용의 이점
NMRV 변속기는 다양한 분야에서 널리 선택되는 여러 가지 장점을 제공합니다.
- 컴팩트한 디자인: NMRV 기어박스는 크기가 작고 공간 효율성이 뛰어나 공간이 제한된 설치 환경에 적합합니다.
- 고효율: 이 기어박스는 높은 효율을 위해 설계되었으며, 동력 전달 중 에너지 손실을 최소화합니다.
- 원활한 작동: NMRV 기어박스는 정밀한 기어 맞물림과 설계 덕분에 부드럽고 안정적인 작동을 제공합니다.
- 조용한 성능: NMRV 기어박스의 설계와 품질은 조용한 작동에 기여하여 다양한 적용 분야에서 소음 수준을 줄여줍니다.
- 비용 효율적: NMRV 변속기는 효율적인 제조 공정과 내구성 덕분에 동력 전달에 있어 비용 효율적인 선택입니다.
- 넓은 비율 범위: NMRV 변속기는 다양한 기어비로 제공되므로 사용자는 특정 용도에 가장 적합한 옵션을 선택할 수 있습니다.
- 내식성: 많은 NMRV 변속기는 내식성을 제공하는 재료를 사용하여 제작되므로 가혹한 환경에서 수명과 성능이 향상됩니다.
- 간편한 설치: NMRV 기어박스는 소형 경량 설계 덕분에 다양한 시스템에 비교적 쉽게 설치하고 통합할 수 있습니다.
- 유지보수가 적음: 적절한 윤활 및 유지 관리를 통해 NMRV 변속기는 최소한의 유지 보수만으로도 긴 수명을 누릴 수 있습니다.
- 다재: NMRV 기어박스는 다용도로 활용 가능하며 산업 기계부터 컨베이어 시스템에 이르기까지 광범위한 분야에 사용될 수 있습니다.
이러한 이점들이 종합적으로 작용하여 효율적이고 안정적인 동력 전달이 필수적인 산업 분야에서 NMRV 변속기가 인기를 얻고 있습니다.
Installing an NMRV Gearbox
Installing an NMRV gearbox requires careful attention to ensure proper alignment and secure attachment. Here’s a general guide to the installation process:
- Prepare the Workspace: Ensure you have a clean and organized workspace with the necessary tools and equipment.
- Positioning: Place the NMRV gearbox in the desired position on your machinery, making sure it aligns with the input and output components.
- Alignment: Ensure that the input shaft of the gearbox is aligned with the driving shaft from the power source. Misalignment can lead to premature wear and reduced efficiency.
- Mounting: Securely mount the NMRV gearbox to the machinery frame using appropriate fasteners. Follow the manufacturer’s recommendations for torque specifications.
- Input Coupling: Connect the input shaft of the gearbox to the driving shaft using a suitable coupling. This coupling should be properly aligned to avoid unnecessary stress on the gearbox components.
- Output Coupling: Similarly, connect the output shaft of the gearbox to the driven component using an appropriate coupling.
- Lubrication: Before operation, make sure to fill the gearbox with the recommended lubricant to ensure proper gear meshing and reduce friction.
- Testing: Run the machinery briefly to check for any unusual noises, vibrations, or leaks. Make any necessary adjustments.
It’s crucial to follow the manufacturer’s installation guidelines and specifications to ensure a smooth and trouble-free installation process. Proper installation contributes to the longevity and reliable performance of your NMRV gearbox.
editor by CX 2024-03-28