Описание продукта
JWB Series Speed Variator
1. Features:
JWB-X type
- Sizes: ≥04
- Power up to 1.5 kW or more
- Cases in RAL 5571 blue cast iron
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2-10r/min;4.7-23.5r/min;15-75r/min;20-100r/min, 28-140r/min, 30-150r/min;40-200r/min;60-300r/min;80-400r/min;100-500r/min;190-950r/min.
- Output Torque value max 1002Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control handwheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
JWB-X B type
- Sizes:01,02,03 and 04
- Power up to 1.5 kW or less
- Cases in die-cast aluminium alloy
- Shafts: case hardened and tempered steel.
- Internal components: heat-treated steel
- Output speed with 4 pole(1400r/min) motors: 2r/min-20r/min;4.7r/min-23.5r/min;6.5-32.5r/min, 8-40r/min, 9-45r/min, 13-65r/min, 15r/min-75r/min;18-90r/min, 25-125r/min, 28r/min-140r/min;40r/min-200r/min;60r/min-300r/min;80r/min-400r/min;100r/min-500r/min;190r/min-950r/min.
- Output Torque value max 795 Nm
- Silent, vibration-free running
- Bidirectional rotation
- Control hand wheel positionable on either side
- Slipping speed to max load at 5%
- Regulation sensibility: 0,5 rpm
- Painted with blue epoxy-polyester powder
2. Technical parameters
| Type | Выходной крутящий момент | Output Shaft Dia. | Диапазон выходной скорости | 2rpm-950rpm | |
| SWB01 | 2.6-1.6N.m | φ11 | Applicable Motor Power | 0.18kW-7.5kW | |
| SWB02 | 258-1.8N.m | φ14,φ24,φ28,φ32 | |||
| SWB03 | 426-4N.m | φ24,φ28,φ38 | Input Options | With Inline AC Motor | |
| SWB04 | 795-8N.m | φ28,φ38,φ42 | With IEC Motor | ||
| SWB05 | 535-16N.m | φ38,φ48,φ55 | With Input Shaft | ||
| SWB06 | 1002-40N.m | φ42,φ55,φ70 | With Input Flange | ||
О нас
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Упаковка
Delivery
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| Приложение: | Motor, Machinery |
|---|---|
| Твердость: | Затвердевшая поверхность зуба |
| Установка: | Горизонтальный тип |
| Макет: | Coaxial |
| Gear Shape: | Worm and Worm Wheel |
| Шаг: | Single-Step |
| Настройка: | Доступный | Индивидуальный запрос |
|---|
Устранение ненормальных шумов в редукторе NMRV
Ненормальные шумы, исходящие от редуктора NMRV, могут быть неприятными и указывать на скрытые проблемы. Для устранения неисправности выполните следующие действия:
- Определите источник шума: Внимательно прислушайтесь к шуму и определите, это скрежет, визг или стук.
- Проверьте смазку: Недостаточная или загрязненная смазка может привести к появлению шума. Убедитесь, что редуктор должным образом смазан.
- Осмотрите шестерни: Осмотрите зубья шестерни на предмет износа, повреждений или смещения.
- Ищите посторонние предметы: Посторонние предметы внутри коробки передач могут вызывать шум. Очистите и осмотрите внутреннюю часть.
- Проверьте подшипники: Изношенные или поврежденные подшипники могут издавать шум. Осмотрите их и замените при необходимости.
- Проверьте уплотнители: Поврежденные уплотнения могут пропускать загрязнения, что влияет на работоспособность. Замените поврежденные уплотнения.
- Изучите рынок жилья: Убедитесь, что корпус редуктора цел, без трещин и перекосов.
- Проверьте условия загрузки: Чрезмерные нагрузки могут привести к шуму. Убедитесь, что редуктор не перегружен.
- Проверьте место крепления: Убедитесь, что коробка передач правильно установлена и выровнена.
- Ознакомьтесь с рекомендациями: Для получения конкретных инструкций по устранению неполадок обратитесь к рекомендациям производителя.
- Профессиональная помощь: Если проблема не исчезнет, обратитесь за помощью к профессиональному специалисту или производителю.
Выполните следующие действия, чтобы выявить и устранить ненормальные шумы в редукторе NMRV.
Benefits of Using an NMRV Gearbox
NMRV gearboxes offer several advantages that make them a popular choice in various applications:
- Компактный дизайн: NMRV gearboxes are compact and space-efficient, making them suitable for installations with limited space.
- Высокая эффективность: These gearboxes are designed for high efficiency, minimizing energy losses during power transmission.
- Бесперебойная работа: NMRV gearboxes provide smooth and reliable operation due to their precise gear meshing and design.
- Quiet Performance: The design and quality of NMRV gearboxes contribute to quiet operation, reducing noise levels in various applications.
- Cost-Effective: Their efficient manufacturing processes and durability make NMRV gearboxes a cost-effective choice for power transmission.
- Wide Ratio Range: NMRV gearboxes are available in a wide range of gear ratios, allowing users to select the most suitable option for their specific application needs.
- Corrosion Resistance: Many NMRV gearboxes are constructed using materials that offer corrosion resistance, enhancing their longevity and performance in harsh environments.
- Easy Installation: The compact and lightweight design of NMRV gearboxes makes them relatively easy to install and integrate into various systems.
- Низкие эксплуатационные расходы: With proper lubrication and maintenance, NMRV gearboxes can have a long service life with minimal maintenance requirements.
- Универсальность: NMRV gearboxes are versatile and can be used in a wide range of applications, from industrial machinery to conveyor systems.
These benefits collectively contribute to the popularity of NMRV gearboxes in industries where efficient and reliable power transmission is crucial.
Installing an NMRV Gearbox
Installing an NMRV gearbox requires careful attention to ensure proper alignment and secure attachment. Here’s a general guide to the installation process:
- Prepare the Workspace: Ensure you have a clean and organized workspace with the necessary tools and equipment.
- Positioning: Place the NMRV gearbox in the desired position on your machinery, making sure it aligns with the input and output components.
- Alignment: Ensure that the input shaft of the gearbox is aligned with the driving shaft from the power source. Misalignment can lead to premature wear and reduced efficiency.
- Mounting: Securely mount the NMRV gearbox to the machinery frame using appropriate fasteners. Follow the manufacturer’s recommendations for torque specifications.
- Input Coupling: Connect the input shaft of the gearbox to the driving shaft using a suitable coupling. This coupling should be properly aligned to avoid unnecessary stress on the gearbox components.
- Output Coupling: Similarly, connect the output shaft of the gearbox to the driven component using an appropriate coupling.
- Lubrication: Before operation, make sure to fill the gearbox with the recommended lubricant to ensure proper gear meshing and reduce friction.
- Testing: Run the machinery briefly to check for any unusual noises, vibrations, or leaks. Make any necessary adjustments.
It’s crucial to follow the manufacturer’s installation guidelines and specifications to ensure a smooth and trouble-free installation process. Proper installation contributes to the longevity and reliable performance of your NMRV gearbox.
Редактор: CX, 28.03.2024