Gearbox Cacing Aluminium EP-NMRV-E090

Itu EP-NMRV-E090 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV090 with an additional worm-direction tail output shaft. Centre distance 090 mm, ratios 5 to 100, input power up to 5.5 kW, max output torque 7,306 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.

Keterangan

EP-NMRV-E090 — IEC Flange Input Aluminium Worm Gearbox with Tail Output Shaft

EP-NMRV-E090 aluminium worm gearbox with IEC flange and tail output shaft

Technical Specifications — EP-NMRV-E090

NMRV-E090 worm gearbox dimension drawing tail output shaft

Parameter Nilai
Seri NMRV-E (Input Lubang dengan Flensa IEC, Poros Keluaran Ekor Arah Cacing)
Jarak Pusat 090 mm
Rasio Pengurangan 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Daya Masukan Terukur Up to 5.5 kW
Rentang Kecepatan Keluaran 14 hingga 280 r/min (pada input 1400 r/min)
Torsi Keluaran Maksimum 7,306 N·m
Konfigurasi Masukan Lubang masuk dengan flensa masukan IEC + poros keluaran ekor searah ulir.
Flensa Input IEC IEC flanges: 80B14, 90B5, 90B14, 100/112B14
Poros Keluaran Ekor Arah ulir (sejajar dengan poros ulir, ujung berlawanan)
Bahan Perumahan Paduan aluminium cor
Bahan Roda Cacing Perunggu fosfor
Bahan Poros Cacing Baja paduan 20CrMnTi, dikeraskan permukaannya, digiling dengan presisi.
Diameter Lubang Keluaran 35 mm H7 with keyway
Pelumasan Oli gir ISO VG 220 (diisi dari pabrik)
Posisi Pemasangan B3, B6, B7, B8, V5, V6
Kelas Perlindungan IP54
Suhu Sekitar -10°C hingga +40°C

NMRV-E090 Performance Table (5.5 kW / 1400 r/min)

Rasio (i) Kecepatan Keluaran (r/min) Torsi Keluaran (N·m) Faktor Layanan (fs)
7.5 187 2,785 1.9
10 140 3,065 1.5
15 93 3,882 1.2
20 70 4,273 1.1
25 56 4,603 1.1
30 47 4,891 1.2
40 35 5,383 1.5
50 28 5,799 1.4
60 23 6,163 1.2
80 18 6,783 1.1
100 14 7,306 0.9

✅ Fitur Utama & Manfaat Unik

🔗 Poros Keluaran Ekor Arah Cacing — Pembeda Utama

The defining feature of the NMRV-E090 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.

⚙ Heavy Industrial Instrumented Drive

The NMRV-E090 is the standard choice for municipal sludge thickener instrumented drives where a 5.5 kW IEC motor provides the drive power and the tail shaft encoder delivers continuous rotation confirmation to SCADA.

◯ Same Torque as Standard NMRV090

The NMRV-E090 delivers identical maximum output torque (7,306 N·m) to the standard NMRV090, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.

🅆 Encoder & Feedback Siap

Poros keluaran ekor menyediakan titik koneksi langsung untuk encoder putar, tachogenerator, dan generator pulsa yang memantau kecepatan poros cacing dalam sistem kontrol gerak loop tertutup, sehingga menghilangkan braket encoder eksternal dan perangkat keras kopling.

🚫 IP54 — Integritas Segel Ganda

Baik lubang keluaran utama maupun lubang keluar poros ekor disegel dengan segel bibir kontak ganda, mempertahankan perlindungan IP54 di semua orientasi pemasangan tanpa kebocoran oli pada antarmuka poros mana pun.

NMRV-E090 internal worm gearbox assembly tail output shaft

🏭 Skenario Aplikasi

💧 Sludge Thickener Rotation Monitoring

Heavy industrial NMRV-E090 worm gearbox for municipal sludge thickeners where the tail shaft provides continuous rotation confirmation to the SCADA system, alerting operators instantly to rake stall events.

⚙ Chemical Reactor Feedback Drive

High-torque worm gear reducer with tail output shaft for chemical reactor agitator drives where the tail shaft encoder monitors worm shaft speed and feeds back to a process control system.

🍲 Mining Conveyor Instrumentation

Aluminium worm gearbox with tail shaft for underground mining conveyor take-up drives where the tail-mounted tachometer provides belt-speed data to the mine-wide monitoring and safety system.

📥 Port Conveyor Supervision

Corrosion-resistant worm gearmotor with tail shaft for port bulk material conveyor drives where the tail shaft speed signal confirms conveyor motion to the port operations control room.

NMRV-E090 heavy worm gearbox tail shaft sludge thickener SCADA monitoring

🔎 Panduan Seleksi

Worked Example — Sludge Thickener SCADA

Required: NMRV-E090 at i=80 driving a sludge thickener at 18 r/min with SCADA rotation confirmation. Output torque from table = 6,783 N·m. Motor: 4.0 kW, IEC 100/112B14. Tail shaft: 100 PPR pulse counter, 35 mm bore. ✅ NMRV-E090-80-100/112B14 selected.

⚖ NMRV-E090 vs Standard NMRV090

Fitur EP-NMRV-E090 (with Tail Shaft) EP-NMRV090 (Standard)
Poros Keluaran Ekor ✅ Ya — arah cacing TIDAK
Pemasangan Encoder / Umpan Balik Langsung pada poros ekor Membutuhkan braket eksternal
Penggerak Beban Ganda Ya — utama + ekor Tidak — hanya keluaran tunggal
Torsi Keluaran Utama 7,306 N·m 7,306 N·m
Dimensi Perumahan Sedikit lebih panjang (tonjolan batang ekor) Panjang standar
Input Flensa IEC Ya — standar Ya — standar

NMRV-E090 Main Output Shaft Dimensions

G1 (mm) K1 (mm) L/DZ (mm) L1/SZ (mm) b2 (mm) d h6 (mm) Alur kunci
140 154 234 309 10 35 M12

NMRV-E090 output shaft dimensions DZ SZ

❓ Pertanyaan yang Sering Diajukan

What is the tail output shaft on the EP-NMRV-E090 and what is it used for?

The tail output shaft on the NMRV-E090 is a secondary shaft extending in the worm-direction axis (co-axial with the worm shaft, opposite end). It is used to mount rotary encoders, tachogenerators, or pulse generators for speed/position feedback, or to drive a small auxiliary load such as a lubrication pump, cooling fan, or pilot valve simultaneously with the main output drive.

Does the tail shaft affect the main output torque of the NMRV-E090?

No. The tail shaft is driven directly off the worm shaft end and carries only the small torque required for the encoder or auxiliary device. The main output bore delivers the full rated 7,306 N·m, identical to the standard NMRV090.

What encoder types are compatible with the NMRV-E090 tail output shaft?

Poros ekor adalah poros berpasak standar yang dapat menerima encoder putar inkremental atau absolut apa pun dengan ukuran lubang yang sesuai. Pilihan umum meliputi encoder inkremental 5–24V (100–10.000 PPR), encoder absolut SSI, dan perangkat umpan balik tipe resolver. Konfirmasikan dimensi lubang dan pasak encoder dengan pemasok encoder sebelum memesan.

Which IEC motor flanges are available for the EP-NMRV-E090?

The NMRV-E090 accepts the following IEC input flanges: 80B14, 90B5, 90B14, 100/112B14. This covers the standard motor frame range for the 5.5 kW power class. Servo and stepper motor adaptor plates available on request.

Can the NMRV-E090 tail shaft be used to drive a secondary load simultaneously?

Ya, asalkan torsi beban sekunder pada poros ekor tidak melebihi kapasitas torsi tambahan poros cacing. Untuk beban sekunder ringan seperti pompa pelumasan kecil (di bawah 0,05 kW) atau katup pilot, poros ekor dapat digunakan secara bersamaan tanpa memengaruhi kinerja keluaran utama. Konsultasikan dengan tim teknik kami untuk beban sekunder di atas 0,05 kW.

⭐ Ulasan Pelanggan

★★★★★

“Our municipal sludge thickener NMRV-E090 tail shaft pulse counters confirmed zero-stall operation through twelve months of continuous duty. The SCADA integration meant our operators could confirm rake rotation from the control room rather than inspecting each thickener manually.”

James S. — Asset Engineer, Water Authority 🇦🇺 Australia (WA)

★★★★★

“We use the NMRV-E090 on our bitumen reactor agitator drive. The tail-shaft tachometer feeds back to our DCS and we monitor agitator RPM remotely. The integrated design saved us the cost and complexity of an external encoder mounting assembly.”

Hendrik V. — Production Manager, Road Products 🇸🇦 South Africa

★★★★☆

“The NMRV-E090 drives our underground mine conveyor. The tail shaft rotation sensor integrates into our mine safety PLC and provides emergency-stop interlock signals. Exactly the right product for instrumented underground drives.”

Steve K. — Mining Engineer, Coal Mine 🇦🇺 Australia (NSW)

⚙ Aksesoris & Produk yang Kompatibel

⚡ Motor IEC (B5/B14)

Motor AC standar dengan flensa IEC yang sesuai. Tersedia versi inverter VFD untuk kontrol kecepatan variabel.

🔗 Kit Poros Output

Padat tunggal (DZ), ujung ganda (SZ), flensa keluaran (F), flensa berongga (FL) — semuanya dengan toleransi H7/h6 dan alur pasak standar.

🔨 Lengan dan Braket Torsi

Lengan penahan torsi baja untuk konfigurasi pemasangan poros; pelat pemasangan kaki untuk orientasi B3/B6.

🔒 Kit Segel & Ventilasi

Kit pengganti seal bibir, sumbat ventilasi, dan sumbat pembuangan magnetik untuk interval servis yang lebih panjang.

Fasilitas manufaktur gearbox cacing Ever Power

Request a Quote for EP-NMRV-E090

Our engineering team will confirm the IEC flange, ratio, and SCADA encoder specification for your heavy industrial instrumented drive application.

📧 Minta Penawaran🏭 Tentang Ever Power

📧 [email protected]

Itu EP-NMRV-E090 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV090 with an additional worm-direction tail output shaft. Centre distance 090 mm, ratios 5 to 100, input power up to 5.5 kW, max output torque 7,306 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.