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گیربکس حلزونی آلومینیومی EP-NRV150

The EP-NRV150 is the flagship shaft-input aluminium worm gear reducer, featuring a 150 mm centre distance, ratios from 5 to 100, rated input power up to 15 kW, and maximum output torque of 16,508 N·m. With a solid shaft input and 50 mm output bore, this maximum-torque shaft-input worm gearbox is purpose-built for port bulk material handling, large crane hoist chain drives, high-power industrial mixing, and primary sludge treatment equipment driven by engines, hydraulic motors, or central drive shafts.

توضیحات

EP-NRV150 — Flagship Shaft-Input Maximum-Torque Aluminium Worm Gear Reducer

The EP-NRV150 is the shaft-input version of the NMRV150, sharing the same 150 mm centre distance, 16,508 N·m maximum output torque, and 15 kW input power rating in an identical die-cast aluminium housing, but configured with a solid keyed input shaft in place of the bore-input IEC flange. This configuration makes the NRV150 the natural choice when power arrives via chain sprocket, belt pulley, hydraulic motor output, or PTO-driven countershaft — driving arrangements that cannot present an IEC flange face to the gearbox. Compared with the NRV130 at 130 mm centre distance, the NRV150 delivers 37% more output torque, enabling it to handle heavier chain-driven loads while maintaining the NRV series’s lightweight aluminium housing and corrosion-resistant finish. In Australian industry, the NRV150 is particularly valued for port bulk material conveyor chain drives and large crane hoist chain systems and primary sludge treatment and high-power industrial reactor chain-driven mixing equipment, where the solid shaft input integrates naturally into existing chain or belt drive train layouts without requiring an IEC motor adaptor or modifying the drive geometry.

EP-NRV150 flagship shaft-input maximum-torque aluminium worm gear reducer

Technical Specifications — EP-NRV150

NRV150 worm gearbox dimension drawing shaft input specification

پارامتر ارزش
سری NRV (ورودی شفت توپر، بدون فلنج ورودی)
فاصله مرکز 150 mm
نسبت‌های کاهش 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
توان ورودی نامی Up to 15 kW
محدوده سرعت خروجی ۱۴ تا ۲۸۰ دور در دقیقه (با ورودی ۱۴۰۰ دور در دقیقه)
حداکثر گشتاور خروجی 16,508 N·m
نوع ورودی ورودی شفت ثابت، بدون فلنج IEC
جنس بدنه آلیاژ آلومینیوم ریخته‌گری شده
جنس چرخ کرم فسفر برنز
جنس شفت کرم فولاد آلیاژی 20CrMnTi، سخت‌کاری سطحی شده، سنگ‌زنی دقیق
معادل NMRV NMRV150 (same internal assembly)
قطر سوراخ خروجی 50 mm standard (H7 with keyway)
روانکاری روغن دنده ISO VG 220 (پر شده در کارخانه)
موقعیت‌های نصب B3، B6، B7، B8، V5، V6
کلاس حفاظت IP54
دمای محیط -10 درجه سانتیگراد تا +40 درجه سانتیگراد

NRV150 Performance Table (15 kW / 1400 r/min)

نسبت (i) سرعت خروجی (r/min) گشتاور خروجی (نیوتن متر) حداکثر ورودی (N) ضریب سرویس (fs)
7.5 187 6,962 1.7
10 140 7,663 1.3
15 93 8,771 0.9
20 70 9,654 1.0
25 56 10,400 0.8
30 47 11,051 18,000 1.3
40 35 12,163 1.3
50 28 13,103 1.0
60 23 13,924 0.8
80 18 15,325 1.0
100 14 16,508 0.8

✅ NRV150 Flagship Features

🔗 15 kW Shaft Input — Maximum NRV Power

The NRV150 is the most powerful standard NRV shaft-input worm gearbox, accepting 15 kW from any chain, belt, hydraulic motor, or engine countershaft. No other standard aluminium worm gearbox in the NRV range exceeds this power level.

📈 16,508 N·m — NRV Series Maximum

The flagship output torque for the NRV shaft-input series, enabling single-stage worm reduction on port conveyor head-end drives, crane hoist drums, and heavy reactor agitators that previously required multi-stage gearbox arrangements.

◯ 50 mm Output Bore — Maximum Interface

The 50 mm H7 hollow output bore and DZ solid shaft provide the largest output interface in the NRV series, matching heavy-duty chain sprocket hubs and agitator shaft diameters in the 15 kW power class.

⛁ 18,000 N Input Radial Load Rating

The NRV150’s input bearing assembly handles up to 18,000 N of radial load at ratio 30 — the highest in the entire NRV series — enabling use with triple-strand or large-pitch double-strand roller chain drives at 15 kW.

🅆 ~40 kg at 16,508 N·m

The NRV150 achieves 16,508 N·m in approximately 40 kg, delivering the best torque-to-weight ratio of any standard shaft-input worm gearbox at this power level and simplifying installation logistics on elevated platforms and offshore equipment.

NRV150 flagship internal worm gear assembly maximum torque shaft input

🏭 Where the NRV150 Performs Best

🚢 Port & Bulk Material Chain Drives

Maximum-torque shaft-input worm gear reducer for port grain unloader chain drives, ship-loader boom conveyor chain drives, and dry-bulk terminal stacker-reclaimer chain slewing drives in the 11–15 kW range.

🏹 Heavy Crane Hoist Chain Drives

Flagship NRV aluminium worm gearbox for gantry crane hoist drum chain drives, offshore crane luffing chain mechanisms, and heavy industrial hoist winch chain drives at 14–25 r/min output speed.

📥 Large Reactor & Mixer Chain Drives

High-torque shaft-input worm gear reduction gearbox for large polymer reactor agitator chain drives, bitumen blending vessel chain drives, and heavy chemical kneader machine chain drives requiring 15 kW input at ratio 80–100.

💧 Primary Sludge Treatment Chain Drives

Corrosion-resistant aluminium worm gearmotor alternative for large primary clarifier rake chain drives, anaerobic digester top-entry mixer chain drives, and primary sludge pump chain drives in major metropolitan water treatment plants.

NRV150 flagship shaft-input worm gearbox port conveyor chain drive

🔎 NRV150 Selection & Comparison

Design Example — Port Bulk Conveyor Chain Drive

Required: 15 kW diesel engine at 1400 r/min (via chain) driving port conveyor at 14 r/min (i=100). Output torque from table = 16,508 N·m. For Class B medium-shock conveyor load, fs=1.3: demand = 16,508/1.3 = 12,699 N·m — within rating. ✅ NRV150-100 selected.

NRV150 vs NMRV150 — Which Series to Choose

ویژگی EP-NRV150 (Shaft Input) EP-NMRV150 (Flange Input)
پیکربندی ورودی شفت کلیددار ثابت ورودی سوراخ با فلنج IEC
بهترین منبع درایو زنجیر، تسمه، کوپلینگ، موتور هیدرولیک، PTO موتور نصب روی صورت با استاندارد IEC مستقیم
فلنج IEC قابل اجرا نیست اندازه‌های مختلف B5/B14
گشتاور خروجی یکسان یکسان
ابعاد مسکن یکسان یکسان
قفل خودکار در i≥30 بله بله
بهترین برای منابع درایو از راه دور یا غیر استاندارد مجموعه‌های استاندارد یکپارچه با موتور

NRV150 DZ/SZ Output Shaft Dimensions

G1 (میلی‌متر) K1 (میلی‌متر) طول/عرض (میلی‌متر) L1/SZ (میلی‌متر) b2 (میلی‌متر) د h6 (میلی‌متر) کلیدراه
200 187 297 374 14 50 M16

NRV150 output shaft DZ SZ 50mm maximum torque solid shaft

❓ FAQs — EP-NRV150

What is the maximum input shaft radial load for the NRV150?

The Fr max for the NRV150 input shaft is 18,000 N at mid-shaft for ratio 30 — the highest in the entire NRV series. This supports triple-strand roller chain drives and large V-belt multi-groove drives up to the full 15 kW input level.

How does the NRV150 compare to the NRV130?

The NRV150 raises centre distance from 130 to 150 mm, increasing max torque by 37% (16,508 vs 12,076 N·m) and input power from 11 to 15 kW. Input radial load capacity rises from 13,500 to 18,000 N and the output bore increases from 45 to 50 mm.

Can the NRV150 be used for offshore port crane chain drives?

Yes. For offshore and marine applications, specify the stainless steel input and output shafts (316L), marine-grade topcoat, and synthetic ISO VG 220 lubricant. The aluminium housing provides inherent corrosion resistance against salt-spray, and the stainless shaft option prevents galvanic corrosion at the shaft-bore interface.

Is the NRV150 self-locking at high reduction ratios?

At ratios 30:1 and above, the NRV150 provides static self-locking (static efficiency below 0.5). For crane hoist applications, this provides an additional safety benefit when the drive chain stops. Always supplement with a certified mechanical brake for safety-critical hoist applications as required by relevant crane standards.

What is the recommended lubrication for the NRV150 at 15 kW continuous duty?

At 15 kW continuous input, we recommend synthetic ISO VG 220 gear oil as standard to provide adequate film strength at elevated operating temperatures. Initial change at 500–1,000 hours; subsequent changes every 8,000–10,000 hours with synthetic lubricant, or every 5,000 hours with mineral ISO VG 220.

⭐ نظرات مشتریان

★★★★★

“The NRV150 drives our port grain unloader conveyor at ratio 100 via a triple-strand chain from our central diesel engine. At 15 kW chain input, the gearbox handles our 1,500 t/hr throughput without complaint. The 18,000 N radial load rating gave us confidence to use our existing large-pitch chain without modification.”

Tony V. — Terminal Engineer, Grain Export Port 🇦🇺 Australia (WA)

★★★★★

“We use four NRV150 units on our offshore crane hoist chain drives. The stainless shaft option eliminated galvanic corrosion that affected our previous cast-iron units within 12 months. Two years offshore with zero corrosion issues on any of the four units.”

Anders L. — Mechanical Engineer, Offshore Platform Contractor 🇳🇴 Norway

★★★★☆

“Our large primary clarifier uses an NRV150 at ratio 80, chain-driven from a diesel engine. The self-locking at power-off prevents the rake from backdriving, which is critical during maintenance access in the clarifier. Excellent unit for a demanding application.”

Sarah M. — Water Infrastructure Engineer, City Water Authority 🇦🇺 Australia (QLD)

⚙ لوازم جانبی و محصولات سازگار

⚡ موتورهای IEC (B5/B14)

موتورهای AC تک فاز و سه فاز استاندارد با فلنج IEC مطابق. نسخه‌های اینورتر VFD نیز موجود است.

🔗 کیت‌های شفت خروجی

تک سر توپر (DZ)، دو سر (SZ)، فلنج خروجی (F)، فلنج توخالی (FL) — تمام تلرانس‌های H7/h6 با شیارهای استاندارد.

🔨 بازوهای گشتاور

بازوهای واکنش گشتاور فولادی برای پیکربندی‌های نصب شفت؛ صفحات نصب پایه برای جهت‌های B3/B6.

🔒 کیت‌های آب‌بندی و هواکش

کیت‌های آب‌بندی لب جایگزین، درپوش‌های تهویه هوا و درپوش‌های تخلیه مغناطیسی برای فواصل سرویس طولانی‌تر.

کنترل کیفیت کارخانه تولید گیربکس حلزونی Ever Power

Enquire About EP-NRV150 — Maximum-Torque Shaft-Input Worm Gearbox

The NRV150 is our highest-torque standard shaft-input aluminium worm gearbox. Our engineering team is ready to confirm the shaft key dimensions, radial load analysis, and lubricant specification for your chain or engine-driven application.

📧 درخواست قیمت🏭 درباره اور پاور

📧 [email protected]

The EP-NRV150 is the flagship shaft-input aluminium worm gear reducer, featuring a 150 mm centre distance, ratios from 5 to 100, rated input power up to 15 kW, and maximum output torque of 16,508 N·m. With a solid shaft input and 50 mm output bore, this maximum-torque shaft-input worm gearbox is purpose-built for port bulk material handling, large crane hoist chain drives, high-power industrial mixing, and primary sludge treatment equipment driven by engines, hydraulic motors, or central drive shafts.