Gearbox Cacing Aluminium EP-NRV-E063

Itu EP-NRV-E063 aluminium worm gearbox combines a solid shaft input (no IEC flange) with an additional worm-direction tail output shaft. Centre distance 063 mm, ratios 5 to 100, input power up to 2.2 kW, max output torque 5,595 N·m. The tail shaft enables simultaneous encoder feedback, safety interlock monitoring, or auxiliary drive — the ideal instrumented shaft-input worm gearbox for chain-driven closed-loop agricultural, industrial, and mining drive systems.

Keterangan

EP-NRV-E063 — Shaft-Input Aluminium Worm Gearbox with Tail Output Shaft

EP-NRV-E063 shaft-input aluminium worm gearbox with tail output shaft

Technical Specifications — EP-NRV-E063

NRV-E063 worm gearbox dimension drawing shaft input tail output shaft

Parameter Nilai
Seri NRV-E (Solid Shaft Input, No Flange, Worm-Direction Tail Output Shaft)
Jarak Pusat 063 mm
Rasio Pengurangan 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Daya Masukan Terukur Up to 2.2 kW
Rentang Kecepatan Keluaran 14 hingga 280 r/min (pada input 1400 r/min)
Torsi Keluaran Maksimum 5,595 N·m
Konfigurasi Masukan Solid shaft input (no IEC flange) + worm-direction tail output shaft
Poros Masukan Solid keyed shaft input
Poros Keluaran Ekor Arah ulir (sejajar dengan poros ulir, ujung berlawanan)
Bahan Perumahan Paduan aluminium cor
Bahan Roda Cacing Perunggu fosfor
Bahan Poros Cacing Baja paduan 20CrMnTi, dikeraskan permukaannya, digiling dengan presisi.
Diameter Lubang Keluaran 28 mm H7 with keyway
Pelumasan Oli gir ISO VG 220 (diisi dari pabrik)
Posisi Pemasangan B3, B6, B7, B8, V5, V6
Kelas Perlindungan IP54
Suhu Sekitar -10°C hingga +40°C

NRV-E063 Performance Table (2.2 kW / 1400 r/min)

Rasio (i) Kecepatan Keluaran (r/min) Torsi Keluaran (N·m) Faktor Layanan (fs)
7.5 187 1,315 2.5
10 140 1,447 1.9
15 93 1,657 1.3
20 70 2,503 1.6
25 56 2,696 1.4
30 47 2,973 1.3
40 35 3,272 1.1
50 28 3,524 0.9
60 23 3,745 0.9
80 18 4,122 0.9
100 14 5,595 0.9

✅ Fitur Utama & Manfaat Unik

🔗 Poros Keluaran Ekor Arah Cacing — Pembeda Utama

The defining feature of the NRV-E063 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.

🖼 Line Shaft + Master Encoder Reference

The NRV-E063 is the preferred solution for central-line-shaft packaging facilities where each station requires chain input for drive and a tail shaft encoder for PLC synchronisation.

◯ Same Torque as Standard NRV063

The NRV-E063 delivers identical maximum output torque (5,595 N·m) to the standard NRV063, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.

🅆 Encoder & Feedback Siap

Poros keluaran ekor menyediakan titik koneksi langsung untuk encoder putar, tachogenerator, dan generator pulsa yang memantau kecepatan poros cacing dalam sistem kontrol gerak loop tertutup, sehingga menghilangkan braket encoder eksternal dan perangkat keras kopling.

🚫 IP54 — Integritas Segel Ganda

Baik lubang keluaran utama maupun lubang keluar poros ekor disegel dengan segel bibir kontak ganda, mempertahankan perlindungan IP54 di semua orientasi pemasangan tanpa kebocoran oli pada antarmuka poros mana pun.

NRV-E063 internal worm gearbox assembly tail output shaft

🏭 Skenario Aplikasi

🖼 Print Line Master Reference Shaft

NMRV-E063 worm gearbox where the tail shaft serves as the master reference speed shaft for a multi-section printing press, providing a clean encoder signal isolated from the print-roll mechanical loads.

🌿 Precision Agricultural Seeding

Medium-duty worm gear reducer with tail output shaft for precision agricultural seeding and fertiliser application equipment where GPS-linked controllers require accurate shaft speed feedback for variable-rate application.

⚙ Automation Line Synchronisation

Industrial worm gearmotor with tail shaft for central-line-shaft automation systems where the tail-mounted tachogenerator provides the supervisory controller with a line-speed reference signal.

💧 Water & Wastewater Monitoring

Corrosion-resistant NMRV-E worm gear reducer with tail output shaft for instrumented valve actuator drives in water treatment plants, where the tail shaft pulse counter confirms valve position remotely.

NMRV-E063 worm gearbox tail shaft master reference speed signal

🔎 Panduan Seleksi

Worked Example — Packaging Line Synchronisation

Required: NRV-E063 at i=40, chain-driven from 2.2 kW central shaft, tail shaft to PLC encoder. Output speed = 35 r/min, torque = 3,272 N·m. Tail shaft: 500 PPR encoder, 28 mm bore. ✅ NRV-E063-40 selected.

⚖ NRV-E063 vs Standard NRV063

Fitur EP-NRV-E063 (with Tail Shaft) EP-NRV063 (Standard)
Poros Keluaran Ekor ✅ Ya — arah cacing TIDAK
Pemasangan Encoder / Umpan Balik Langsung pada poros ekor Membutuhkan braket eksternal
Penggerak Beban Ganda Ya — utama + ekor Tidak — hanya keluaran tunggal
Torsi Keluaran Utama 5,595 N·m 5,595 N·m
Dimensi Perumahan Sedikit lebih panjang (tonjolan batang ekor) Panjang standar
Shaft Input Yes — solid keyed shaft Yes — solid keyed shaft

NRV-E063 Main Output Shaft Dimensions

G1 (mm) K1 (mm) L/DZ (mm) L1/SZ (mm) b2 (mm) d h6 (mm) Alur kunci
110 109 173 219 8 28 M10

NRV-E063 output shaft dimensions DZ SZ

❓ Pertanyaan yang Sering Diajukan

What is the tail output shaft on the EP-NRV-E063 and how is it different from the main output?

The tail shaft on the NRV-E063 exits the housing in the worm-direction axis (opposite end of the worm shaft), while the main output bore is perpendicular (90 degrees) to the worm axis. The tail shaft is driven off the worm shaft end and is used for encoder mounting, tachometer connection, or light auxiliary drive, while the main output delivers the full 5,595 N·m load torque.

Does the tail shaft reduce the main output torque of the NRV-E063?

No. The tail shaft draws only the small torque needed for its connected device. The main output retains the full 5,595 N·m rating, identical to the standard NRV063.

What is the input shaft specification for the NRV-E063?

The NRV-E063 has a solid keyed input shaft (no IEC flange). The shaft diameter matches the equivalent NMRV063 bore input diameter. It accepts chain sprockets, belt pulleys, and rigid couplings. A bilateral (double-ended) input shaft is standard; single-end configuration available on request.

What encoder types can be mounted on the NRV-E063 tail shaft?

Any standard keyed rotary encoder with the matching bore diameter can be mounted on the NRV-E063 tail shaft: incremental (5V–24V, 100–10,000 PPR), SSI absolute, or resolver-type. Confirm the encoder bore size and keyway before ordering. The tail shaft key dimensions match the catalogue DZ shaft specification for NMRV-E063.

Can the NRV-E063 be used for closed-loop speed control in a chain-driven system?

Yes. The NRV-E063 is the ideal solution for chain-driven systems requiring closed-loop speed feedback. The chain drives the solid input shaft; the main output drives the load; and the tail shaft mounts an encoder that feeds speed/position data back to the controller. This eliminates the need for a separate encoder mounting bracket or a second independent encoder drive arrangement.

⭐ Ulasan Pelanggan

★★★★★

“Eight NRV-E063 units drive our packaging hall central-line-shaft chain conveyors. The tail-shaft encoders synchronise all eight lines via our PLC. Production throughput increased 12% after synchronisation was implemented.”

Marcus L. — Maintenance Engineer, Packaging Plant 🇦🇺 Australia (NSW)

★★★★★

“We use NRV-E063 on our grain cleaning machine chain drive. The tail-shaft rotation sensor confirms grain flow and triggers an alarm if the screen stops. The system has prevented three cleaning machine jams from escalating to equipment damage.”

Peter D. — Farm Engineer, Cropping Operation 🇦🇺 Australia (VIC)

★★★★☆

“The NRV-E063 drives our textile weaving machine chain take-up. The tail-shaft tachometer feeds our tension control loop and fabric tension consistency has improved dramatically compared to our previous open-loop chain drive.”

Elif T. — Production Engineer, Textile Manufacturer 🇹🇷 Turkey

⚙ Aksesoris & Produk yang Kompatibel

⚡ Motor IEC (B5/B14)

Motor AC standar dengan flensa IEC yang sesuai. Tersedia versi inverter VFD untuk kontrol kecepatan variabel.

🔗 Kit Poros Output

Padat tunggal (DZ), ujung ganda (SZ), flensa keluaran (F), flensa berongga (FL) — semuanya dengan toleransi H7/h6 dan alur pasak standar.

🔨 Lengan dan Braket Torsi

Lengan penahan torsi baja untuk konfigurasi pemasangan poros; pelat pemasangan kaki untuk orientasi B3/B6.

🔒 Kit Segel & Ventilasi

Kit pengganti seal bibir, sumbat ventilasi, dan sumbat pembuangan magnetik untuk interval servis yang lebih panjang.

Fasilitas manufaktur gearbox cacing Ever Power

Get a Quote for EP-NRV-E063

Our engineers will confirm the input shaft key dimensions, ratio, and PLC encoder specification for your line-shaft or chain-driven application.

📧 Minta Penawaran🏭 Tentang Ever Power

📧 [email protected]

Itu EP-NRV-E063 aluminium worm gearbox combines a solid shaft input (no IEC flange) with an additional worm-direction tail output shaft. Centre distance 063 mm, ratios 5 to 100, input power up to 2.2 kW, max output torque 5,595 N·m. The tail shaft enables simultaneous encoder feedback, safety interlock monitoring, or auxiliary drive — the ideal instrumented shaft-input worm gearbox for chain-driven closed-loop agricultural, industrial, and mining drive systems.