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Caixa de engrenagens helicoidais de alumínio EP-NMRV-E040

O EP-NMRV-E040 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV040 with an additional worm-direction tail output shaft. Centre distance 040 mm, ratios 5 to 100, input power up to 0.55 kW, max output torque 3,118 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.

Descrição

EP-NMRV-E040 — IEC Flange Input Aluminium Worm Gearbox with Tail Output Shaft

EP-NMRV-E040 aluminium worm gearbox with IEC flange and tail output shaft

Technical Specifications — EP-NMRV-E040

NMRV-E040 worm gearbox dimension drawing tail output shaft

Parâmetro Valor
Série NMRV-E (Bore Input with IEC Flange, Worm-Direction Tail Output Shaft)
Distância do centro 040 mm
Taxas de redução 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Potência de entrada nominal Up to 0.55 kW
Faixa de velocidade de saída 14 a 280 rpm (com entrada de 1400 rpm)
Torque máximo de saída 3,118 N·m
Configuração de entrada Bore input with IEC input flange + worm-direction tail output shaft
Flanges de entrada IEC IEC flanges: 56B5, 63B14, 71B5, 71B14
Eixo de saída da cauda Direção do parafuso sem-fim (coaxial com o eixo do parafuso sem-fim, extremidade oposta)
Material de construção Liga de alumínio fundido
Material da roda sem-fim Bronze fosforoso
Material do eixo sem-fim Aço liga 20CrMnTi, cementado, retificado com precisão
Diâmetro do furo de saída 18-22 mm H7 with keyway
Lubrificação Óleo de engrenagem ISO VG 220 (adicionado de fábrica)
Posições de montagem B3, B6, B7, B8, V5, V6
Classe de proteção IP54
Temperatura ambiente -10°C a +40°C

NMRV-E040 Performance Table (0.55 kW / 1400 r/min)

Razão (i) Velocidade de saída (rpm) Torque de saída (N·m) Fator de serviço (fs)
7.5 187 1,315 2.5
10 140 1,447 1.9
15 93 1,657 1.3
20 70 1,824 1.0
25 56 1,964 0.8
30 47 2,087 0.9
40 35 2,298 1.6
50 28 2,475 1.3
60 23 2,630 1.3
80 18 2,895 1.0
100 14 3,118 1.0

✅ Principais funcionalidades e benefícios exclusivos

🔗 Eixo de saída com rotação helicoidal — O principal diferencial

The defining feature of the NMRV-E040 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.

📈 3,118 N·m with IEC Flange + Encoder

The NMRV-E040 delivers 3,118 N·m maximum output torque with direct IEC motor flange mounting AND a tail shaft encoder output, providing the complete gearmotor-plus-encoder function in a single compact unit.

◯ Same Torque as Standard NMRV040

The NMRV-E040 delivers identical maximum output torque (3,118 N·m) to the standard NMRV040, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.

🅆 Pronto para Encoder e Feedback

O eixo de saída traseiro fornece um ponto de conexão direta para encoders rotativos, tacogeradores e geradores de pulsos que monitoram a velocidade do eixo sem-fim em sistemas de controle de movimento de circuito fechado, eliminando suportes de encoder externos e componentes de acoplamento.

🚫 IP54 — Integridade com Vedação Dupla

Tanto o furo de saída principal quanto a saída do eixo de cauda são vedados com vedações labiais de contato duplo, mantendo a proteção IP54 em todas as orientações de montagem, sem vazamento de óleo em nenhuma das interfaces do eixo.

NMRV-E040 internal worm gearbox assembly tail output shaft

🏭 Cenários de Aplicação

⚙ Conveyor Speed Synchronisation

NMRV-E040 worm gearbox for multi-drive conveyor synchronisation systems. The tail shaft mounts a pulse encoder that feeds back to a master PLC, allowing all conveyor sections to maintain matched belt speeds.

🚮 Packaging & Labelling with Feedback

Industrial worm gear reducer with tail output shaft for packaging line label applicators and capping heads where encoder-verified torque delivery prevents label misregistration.

🌿 Agricultural Controlled Seeding

Corrosion-resistant NMRV-E worm gearbox for precision seeding machinery where tail-shaft encoder feedback to a GPS-linked controller varies seed rate in real time across paddock zones.

📥 Textile Tension Control

Worm gearmotor with tail shaft for textile winding machine let-off drives where real-time winding speed feedback via the tail shaft encoder maintains precise fabric tension throughout the roll.

NMRV-E040 worm gearbox tail shaft encoder conveyor synchronisation

🔎 Guia de Seleção

Worked Example — Conveyor Synchronisation

Required: NMRV-E040 at i=30 driving a packaging conveyor at 47 r/min with PLC speed feedback. Output torque from table = 2,087 N·m. Motor: 0.37 kW, IEC 71B14. Tail shaft: 500 PPR encoder, 18 mm bore. ✅ NMRV-E040-30-71B14 selected.

⚖ NMRV-E040 vs Standard NMRV040

Recurso EP-NMRV-E040 (with Tail Shaft) EP-NMRV040 (Standard)
Eixo de saída da cauda ✅ Sim — direção da minhoca Não
Montagem do codificador/feedback Diretamente no eixo da cauda Requer suporte externo
Acionamento de carga dupla Sim — principal + cauda Não — apenas uma saída
Torque de saída principal 3,118 N·m 3,118 N·m
Dimensões da Habitação Ligeiramente mais comprido (protrusão da haste caudal) Comprimento padrão
IEC Flange Input Yes — standard Yes — standard

NMRV-E040 Main Output Shaft Dimensions

G1 (mm) K1 (mm) L/DZ (mm) L1/SZ (mm) b2 (mm) d h6 (mm) Chaveta
78 82 128 164 6 18 M6

NMRV-E040 output shaft dimensions DZ SZ

❓ Perguntas Frequentes

What is the tail output shaft on the EP-NMRV-E040 and what is it used for?

The tail output shaft on the NMRV-E040 is a secondary shaft extending in the worm-direction axis (co-axial with the worm shaft, opposite end). It is used to mount rotary encoders, tachogenerators, or pulse generators for speed/position feedback, or to drive a small auxiliary load such as a lubrication pump, cooling fan, or pilot valve simultaneously with the main output drive.

Does the tail shaft affect the main output torque of the NMRV-E040?

No. The tail shaft is driven directly off the worm shaft end and carries only the small torque required for the encoder or auxiliary device. The main output bore delivers the full rated 3,118 N·m, identical to the standard NMRV040.

What encoder types are compatible with the NMRV-E040 tail output shaft?

The tail shaft is a standard keyed shaft accepting any incremental or absolute rotary encoder with the matching bore size. Common options include 5–24V incremental encoders (100–10,000 PPR), SSI absolute encoders, and resolver-type feedback devices. Confirm the encoder bore and key dimensions with the encoder supplier before ordering.

Which IEC motor flanges are available for the EP-NMRV-E040?

The NMRV-E040 accepts the following IEC input flanges: 56B5, 63B14, 71B5, 71B14. This covers the standard motor frame range for the 0.55 kW power class. Servo and stepper motor adaptor plates available on request.

Can the NMRV-E040 tail shaft be used to drive a secondary load simultaneously?

Yes, provided the secondary load torque on the tail shaft does not exceed the worm shaft’s additional torque capacity. For light-duty secondary loads such as small lubrication pumps (below 0.05 kW) or pilot valves, the tail shaft can be used simultaneously without affecting main output performance. Consult our engineering team for secondary loads above 0.05 kW.

⭐ Avaliações de clientes

★★★★★

“The NMRV-E040 drives our multi-section conveyor synchronisation system. The tail shaft encoder provides the PLC with speed reference for all eight conveyor sections and registration errors have dropped to near zero since installation.”

Marco L. — Automation Engineer, Packaging Plant 🇦🇺 Australia (Victoria)

★★★★★

“We use the NMRV-E040 on our textile winding tension control system. The tail-shaft tachogenerator gives us real-time winding speed data and our fabric defect rate has fallen by 22% since switching from open-loop drives.”

Elif T. — Production Manager, Textile Manufacturer 🇹🇷 Turkey

★★★★☆

“Fitted NMRV-E040 units on our labelling machine indexing drives. The tail shaft encoder confirmed our line speed to within 0.1% and eliminated occasional label skip errors that had plagued the previous open-loop arrangement.”

James O. — Line Engineer, Label Manufacturer 🇦🇺 Australia (QLD)

⚙ Acessórios e Produtos Compatíveis

⚡ Motores IEC (B5/B14)

Motores CA padrão com flange IEC compatível. Versões para inversores VFD disponíveis para controle de velocidade variável.

🔗 Kits de Eixo de Saída

Simples sólido (DZ), duplo (SZ), flange de saída (F), flange oco (FL) — todos com tolerância H7/h6 e rasgos de chaveta padrão.

🔨 Braços e suportes de torque

Braços de reação de torque em aço para configurações de montagem em eixo; placas de montagem com pés para orientações B3/B6.

🔒 Kits de Vedação e Respiro

Kits de vedação labial de reposição, bujões de respiro ventilados e bujões de drenagem magnéticos para intervalos de manutenção prolongados.

Fábrica de engrenagens helicoidais Ever Power

Order the EP-NMRV-E040

Specify your IEC flange, ratio, and tail shaft encoder bore. Our team will confirm the complete assembly specification within one business day.

📧 Solicite um orçamento🏭 Sobre a Ever Power

📧 [email protected]

O EP-NMRV-E040 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV040 with an additional worm-direction tail output shaft. Centre distance 040 mm, ratios 5 to 100, input power up to 0.55 kW, max output torque 3,118 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.