描述
EP-NMRV-E040 — IEC Flange Input Aluminium Worm Gearbox with Tail Output Shaft
Technical Specifications — EP-NMRV-E040
| 范围 | 价值 |
|---|---|
| 系列 | NMRV-E（带IEC法兰的孔输入，蜗杆方向尾部输出轴） |
| 中心距离 | 040 mm |
| 缩减率 | 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 |
| 额定输入功率 | Up to 0.55 kW |
| 输出速度范围 | 转速范围：14 至 280 转/分（输入转速 1400 转/分） |
| 最大输出扭矩 | 3,118 N·m |
| 输入配置 | 带IEC输入法兰的孔输入 + 蜗杆导向尾输出轴 |
| IEC输入法兰 | IEC flanges: 56B5, 63B14, 71B5, 71B14 |
| 尾部输出轴 | 蜗杆方向（与蜗杆轴同轴，位于另一端） |
| 房屋材料 | 压铸铝合金 |
| 蜗轮材料 | 磷青铜 |
| 蜗杆轴材料 | 20CrMnTi合金钢，表面硬化，精密研磨 |
| 输出孔径 | 18-22 mm H7 with keyway |
| 润滑 | ISO VG 220 齿轮油（出厂灌装） |
| 安装位置 | B3、B6、B7、B8、V5、V6 |
| 保护等级 | IP54 |
| 环境温度 | -10°C 至 +40°C |
NMRV-E040 Performance Table (0.55 kW / 1400 r/min)
| 比率（i） | 输出转速（转/分钟） | 输出扭矩（牛·米） | 服务系数（fs） |
|---|---|---|---|
| 7.5 | 187 | 1,315 | 2.5 |
| 10 | 140 | 1,447 | 1.9 |
| 15 | 93 | 1,657 | 1.3 |
| 20 | 70 | 1,824 | 1.0 |
| 25 | 56 | 1,964 | 0.8 |
| 30 | 47 | 2,087 | 0.9 |
| 40 | 35 | 2,298 | 1.6 |
| 50 | 28 | 2,475 | 1.3 |
| 60 | 23 | 2,630 | 1.3 |
| 80 | 18 | 2,895 | 1.0 |
| 100 | 14 | 3,118 | 1.0 |
✅ 核心功能和独特优势
🔗蜗杆导向尾部输出轴——关键区别因素
The defining feature of the NMRV-E040 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.
📈 3,118 N·m with IEC Flange + Encoder
The NMRV-E040 delivers 3,118 N·m maximum output torque with direct IEC motor flange mounting AND a tail shaft encoder output, providing the complete gearmotor-plus-encoder function in a single compact unit.
◯ Same Torque as Standard NMRV040
The NMRV-E040 delivers identical maximum output torque (3,118 N·m) to the standard NMRV040, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.
编码器和反馈就绪
尾部输出轴为旋转编码器、测速发电机和脉冲发生器提供了直接连接点，这些设备用于在闭环运动控制系统中监测蜗杆轴的速度，从而无需外部编码器支架和联轴器硬件。
🚫 IP54 — 双重密封完整性
主输出孔和尾轴出口均采用双接触唇形密封件密封，在所有安装方向上均保持 IP54 防护等级，且在任何轴接口处均无漏油现象。
🏭 应用场景
⚙ Conveyor Speed Synchronisation
NMRV-E040 worm gearbox for multi-drive conveyor synchronisation systems. The tail shaft mounts a pulse encoder that feeds back to a master PLC, allowing all conveyor sections to maintain matched belt speeds.
🚮 Packaging & Labelling with Feedback
Industrial worm gear reducer with tail output shaft for packaging line label applicators and capping heads where encoder-verified torque delivery prevents label misregistration.
🌿 Agricultural Controlled Seeding
Corrosion-resistant NMRV-E worm gearbox for precision seeding machinery where tail-shaft encoder feedback to a GPS-linked controller varies seed rate in real time across paddock zones.
📥 Textile Tension Control
Worm gearmotor with tail shaft for textile winding machine let-off drives where real-time winding speed feedback via the tail shaft encoder maintains precise fabric tension throughout the roll.
🔎 选择指南
Worked Example — Conveyor Synchronisation
Required: NMRV-E040 at i=30 driving a packaging conveyor at 47 r/min with PLC speed feedback. Output torque from table = 2,087 N·m. Motor: 0.37 kW, IEC 71B14. Tail shaft: 500 PPR encoder, 18 mm bore. ✅ NMRV-E040-30-71B14 selected.
⚖ NMRV-E040 vs Standard NMRV040
| 特征 | EP-NMRV-E040 (with Tail Shaft) | EP-NMRV040 (Standard) |
|---|---|---|
| 尾部输出轴 | ✅ 是的——蠕虫方向 | 不 |
| 编码器/反馈安装 | 直接安装在尾轴上 | 需要外置支架 |
| 双负载驱动器 | 是的——主线+尾线 | 不——仅单输出 |
| 主输出扭矩 | 3,118 N·m | 3,118 N·m |
| 住房尺寸 | 稍长（尾轴突出部分） | 标准长度 |
| IEC法兰输入 | 是的——标准 | 是的——标准 |
NMRV-E040 Main Output Shaft Dimensions
| G1（毫米） | K1（毫米） | L/DZ（毫米） | L1/SZ（毫米） | b2（毫米） | d h6 (mm) | 键槽 |
|---|---|---|---|---|---|---|
| 78 | 82 | 128 | 164 | 6 | 18 | M6 |
❓ 常见问题解答
What is the tail output shaft on the EP-NMRV-E040 and what is it used for?
The tail output shaft on the NMRV-E040 is a secondary shaft extending in the worm-direction axis (co-axial with the worm shaft, opposite end). It is used to mount rotary encoders, tachogenerators, or pulse generators for speed/position feedback, or to drive a small auxiliary load such as a lubrication pump, cooling fan, or pilot valve simultaneously with the main output drive.
Does the tail shaft affect the main output torque of the NMRV-E040?
No. The tail shaft is driven directly off the worm shaft end and carries only the small torque required for the encoder or auxiliary device. The main output bore delivers the full rated 3,118 N·m, identical to the standard NMRV040.
What encoder types are compatible with the NMRV-E040 tail output shaft?
尾轴为标准键槽轴，可安装任何孔径匹配的增量式或绝对式旋转编码器。常用选项包括 5–24V 增量式编码器（100–10,000 PPR）、SSI 绝对式编码器和旋转变压器式反馈装置。订购前，请与编码器供应商确认编码器孔径和键槽尺寸。
Which IEC motor flanges are available for the EP-NMRV-E040?
The NMRV-E040 accepts the following IEC input flanges: 56B5, 63B14, 71B5, 71B14. This covers the standard motor frame range for the 0.55 kW power class. Servo and stepper motor adaptor plates available on request.
Can the NMRV-E040 tail shaft be used to drive a secondary load simultaneously?
是的，前提是尾轴上的辅助负载扭矩不超过蜗杆轴的附加扭矩容量。对于轻型辅助负载，例如小型润滑泵（低于 0.05 kW）或先导阀，尾轴可以同时使用，不会影响主输出性能。对于高于 0.05 kW 的辅助负载，请咨询我们的工程团队。
⭐ 用户评价
★★★★★
“The NMRV-E040 drives our multi-section conveyor synchronisation system. The tail shaft encoder provides the PLC with speed reference for all eight conveyor sections and registration errors have dropped to near zero since installation.”
Marcus L. — Automation Engineer, Packaging Plant 🇦🇺 Australia (Victoria)
★★★★★
“We use the NMRV-E040 on our textile winding tension control system. The tail-shaft tachogenerator gives us real-time winding speed data and our fabric defect rate has fallen by 22% since switching from open-loop drives.”
Elif T. — Production Manager, Textile Manufacturer 🇹🇷 Turkey
★★★★☆
“Fitted NMRV-E040 units on our labelling machine indexing drives. The tail shaft encoder confirmed our line speed to within 0.1% and eliminated occasional label skip errors that had plagued the previous open-loop arrangement.”
James O. — Line Engineer, Label Manufacturer 🇦🇺 Australia (QLD)
⚙ 配件及兼容产品
⚡ IEC电机（B5/B14）
标准交流电机，配有匹配的IEC法兰。另有VFD变频器版本，可实现变速控制。
🔗 输出轴套件
单端实心（DZ）、双端（SZ）、输出法兰（F）、空心法兰（FL）——所有 H7/h6 公差，带标准键槽。
🔨扭力臂和支架
用于轴安装配置的钢制扭矩反作用臂；用于 B3/B6 方向的底座安装板。
🔒密封和呼吸套件
更换唇形密封件套件、通气塞和磁性放油塞，延长保养周期。
Order the EP-NMRV-E040
Specify your IEC flange, ratio, and tail shaft encoder bore. Our team will confirm the complete assembly specification within one business day.
这 EP-NMRV-E040 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV040 with an additional worm-direction tail output shaft. Centre distance 040 mm, ratios 5 to 100, input power up to 0.55 kW, max output torque 3,118 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.
