EP-NMRV-E040 Aluminium Worm Gearbox

The EP-NMRV-E040 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV040 with an additional worm-direction tail output shaft. Centre distance 040 mm, ratios 5 to 100, input power up to 0.55 kW, max output torque 3,118 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.

Description

EP-NMRV-E040 — IEC Flange Input Aluminium Worm Gearbox with Tail Output Shaft

EP-NMRV-E040 aluminium worm gearbox with IEC flange and tail output shaft

Technical Specifications — EP-NMRV-E040

NMRV-E040 worm gearbox dimension drawing tail output shaft

Parameter Value
Series NMRV-E (Bore Input with IEC Flange, Worm-Direction Tail Output Shaft)
Centre Distance 040 mm
Reduction Ratios 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Rated Input Power Up to 0.55 kW
Output Speed Range 14 to 280 r/min (at 1400 r/min input)
Max Output Torque 3,118 N·m
Input Configuration Bore input with IEC input flange + worm-direction tail output shaft
IEC Input Flanges IEC flanges: 56B5, 63B14, 71B5, 71B14
Tail Output Shaft Worm-direction (co-axial with worm shaft, opposite end)
Housing Material Die-cast aluminium alloy
Worm Wheel Material Phosphor bronze
Worm Shaft Material 20CrMnTi alloy steel, case hardened, precision ground
Output Bore Diameter 18-22 mm H7 with keyway
Lubrication ISO VG 220 gear oil (factory filled)
Mounting Positions B3, B6, B7, B8, V5, V6
Protection Class IP54
Ambient Temperature -10°C to +40°C

NMRV-E040 Performance Table (0.55 kW / 1400 r/min)

Ratio (i) Output Speed (r/min) Output Torque (N·m) Service Factor (fs)
7.5 187 1,315 2.5
10 140 1,447 1.9
15 93 1,657 1.3
20 70 1,824 1.0
25 56 1,964 0.8
30 47 2,087 0.9
40 35 2,298 1.6
50 28 2,475 1.3
60 23 2,630 1.3
80 18 2,895 1.0
100 14 3,118 1.0

✅ Core Features & Unique Benefits

🔗 Worm-Direction Tail Output Shaft — The Key Differentiator

The defining feature of the NMRV-E040 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.

📈 3,118 N·m with IEC Flange + Encoder

The NMRV-E040 delivers 3,118 N·m maximum output torque with direct IEC motor flange mounting AND a tail shaft encoder output, providing the complete gearmotor-plus-encoder function in a single compact unit.

◯ Same Torque as Standard NMRV040

The NMRV-E040 delivers identical maximum output torque (3,118 N·m) to the standard NMRV040, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.

🅆 Encoder & Feedback Ready

The tail output shaft provides a direct connection point for rotary encoders, tachogenerators, and pulse generators that monitor worm shaft speed in closed-loop motion control systems, eliminating external encoder brackets and coupling hardware.

🚫 IP54 — Dual-Seal Integrity

Both the main output bore and the tail shaft exit are sealed with dual-contact lip seals, maintaining IP54 protection across all mounting orientations without oil weeping at either shaft interface.

NMRV-E040 internal worm gearbox assembly tail output shaft

🏭 Application Scenarios

⚙ Conveyor Speed Synchronisation

NMRV-E040 worm gearbox for multi-drive conveyor synchronisation systems. The tail shaft mounts a pulse encoder that feeds back to a master PLC, allowing all conveyor sections to maintain matched belt speeds.

🚮 Packaging & Labelling with Feedback

Industrial worm gear reducer with tail output shaft for packaging line label applicators and capping heads where encoder-verified torque delivery prevents label misregistration.

🌿 Agricultural Controlled Seeding

Corrosion-resistant NMRV-E worm gearbox for precision seeding machinery where tail-shaft encoder feedback to a GPS-linked controller varies seed rate in real time across paddock zones.

📥 Textile Tension Control

Worm gearmotor with tail shaft for textile winding machine let-off drives where real-time winding speed feedback via the tail shaft encoder maintains precise fabric tension throughout the roll.

NMRV-E040 worm gearbox tail shaft encoder conveyor synchronisation

🔎 Selection Guide

Worked Example — Conveyor Synchronisation

Required: NMRV-E040 at i=30 driving a packaging conveyor at 47 r/min with PLC speed feedback. Output torque from table = 2,087 N·m. Motor: 0.37 kW, IEC 71B14. Tail shaft: 500 PPR encoder, 18 mm bore. ✅ NMRV-E040-30-71B14 selected.

⚖ NMRV-E040 vs Standard NMRV040

Feature EP-NMRV-E040 (with Tail Shaft) EP-NMRV040 (Standard)
Tail Output Shaft ✅ Yes — worm-direction No
Encoder / Feedback Mounting Direct on tail shaft Requires external bracket
Dual-Load Drive Yes — main + tail No — single output only
Main Output Torque 3,118 N·m 3,118 N·m
Housing Dimensions Slightly longer (tail shaft protrusion) Standard length
IEC Flange Input Yes — standard Yes — standard

NMRV-E040 Main Output Shaft Dimensions

G1 (mm) K1 (mm) L/DZ (mm) L1/SZ (mm) b2 (mm) d h6 (mm) Keyway
78 82 128 164 6 18 M6

NMRV-E040 output shaft dimensions DZ SZ

❓ Frequently Asked Questions

What is the tail output shaft on the EP-NMRV-E040 and what is it used for?

The tail output shaft on the NMRV-E040 is a secondary shaft extending in the worm-direction axis (co-axial with the worm shaft, opposite end). It is used to mount rotary encoders, tachogenerators, or pulse generators for speed/position feedback, or to drive a small auxiliary load such as a lubrication pump, cooling fan, or pilot valve simultaneously with the main output drive.

Does the tail shaft affect the main output torque of the NMRV-E040?

No. The tail shaft is driven directly off the worm shaft end and carries only the small torque required for the encoder or auxiliary device. The main output bore delivers the full rated 3,118 N·m, identical to the standard NMRV040.

What encoder types are compatible with the NMRV-E040 tail output shaft?

The tail shaft is a standard keyed shaft accepting any incremental or absolute rotary encoder with the matching bore size. Common options include 5–24V incremental encoders (100–10,000 PPR), SSI absolute encoders, and resolver-type feedback devices. Confirm the encoder bore and key dimensions with the encoder supplier before ordering.

Which IEC motor flanges are available for the EP-NMRV-E040?

The NMRV-E040 accepts the following IEC input flanges: 56B5, 63B14, 71B5, 71B14. This covers the standard motor frame range for the 0.55 kW power class. Servo and stepper motor adaptor plates available on request.

Can the NMRV-E040 tail shaft be used to drive a secondary load simultaneously?

Yes, provided the secondary load torque on the tail shaft does not exceed the worm shaft’s additional torque capacity. For light-duty secondary loads such as small lubrication pumps (below 0.05 kW) or pilot valves, the tail shaft can be used simultaneously without affecting main output performance. Consult our engineering team for secondary loads above 0.05 kW.

⭐ Customer Reviews

★★★★★

“The NMRV-E040 drives our multi-section conveyor synchronisation system. The tail shaft encoder provides the PLC with speed reference for all eight conveyor sections and registration errors have dropped to near zero since installation.”

Marcus L. — Automation Engineer, Packaging Plant 🇦🇺 Australia (Victoria)

★★★★★

“We use the NMRV-E040 on our textile winding tension control system. The tail-shaft tachogenerator gives us real-time winding speed data and our fabric defect rate has fallen by 22% since switching from open-loop drives.”

Elif T. — Production Manager, Textile Manufacturer 🇹🇷 Turkey

★★★★☆

“Fitted NMRV-E040 units on our labelling machine indexing drives. The tail shaft encoder confirmed our line speed to within 0.1% and eliminated occasional label skip errors that had plagued the previous open-loop arrangement.”

James O. — Line Engineer, Label Manufacturer 🇦🇺 Australia (QLD)

⚙ Accessories & Compatible Products

⚡ IEC Motors (B5/B14)

Standard AC motors with matching IEC flange. VFD inverter-duty versions available for variable-speed control.

🔗 Output Shaft Kits

Single solid (DZ), double-ended (SZ), output flange (F), hollow flange (FL) — all H7/h6 tolerance with standard keyways.

🔨 Torque Arms & Brackets

Steel torque reaction arms for shaft-mount configurations; foot-mounting plates for B3/B6 orientations.

🔒 Seal & Breather Kits

Replacement lip-seal kits, vented breather plugs, and magnetic drain plugs for extended service intervals.

Ever Power worm gearbox manufacturing facility

Order the EP-NMRV-E040

Specify your IEC flange, ratio, and tail shaft encoder bore. Our team will confirm the complete assembly specification within one business day.

📧 Request a Quote🏭 About Ever Power

📧 [email protected]

The EP-NMRV-E040 aluminium worm gearbox combines the bore-input IEC flange convenience of the NMRV040 with an additional worm-direction tail output shaft. Centre distance 040 mm, ratios 5 to 100, input power up to 0.55 kW, max output torque 3,118 N·m. The tail shaft enables simultaneous encoder feedback, tachometer monitoring, or auxiliary drive — the perfect instrumented worm gearbox for closed-loop automation, precision conveyor control, and SCADA-integrated industrial drives.