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Caixa de engrenagens helicoidais de alumínio EP-NRV-E130

O EP-NRV-E130 aluminium worm gearbox combines a solid shaft input (no IEC flange) with an additional worm-direction tail output shaft. Centre distance 130 mm, ratios 5 to 100, input power up to 11 kW, max output torque 12,076 N·m. The tail shaft enables simultaneous encoder feedback, safety interlock monitoring, or auxiliary drive — the ideal instrumented shaft-input worm gearbox for chain-driven closed-loop agricultural, industrial, and mining drive systems.

Descrição

EP-NRV-E130 — Shaft-Input Aluminium Worm Gearbox with Tail Output Shaft

EP-NRV-E130 shaft-input aluminium worm gearbox with tail output shaft

Technical Specifications — EP-NRV-E130

NRV-E130 worm gearbox dimension drawing shaft input tail output shaft

Parâmetro Valor
Série NRV-E (Eixo de entrada sólido, sem flange, eixo de saída com rotação helicoidal)
Distância do centro 130 mm
Taxas de redução 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Potência de entrada nominal Up to 11 kW
Faixa de velocidade de saída 14 a 280 rpm (com entrada de 1400 rpm)
Torque máximo de saída 12,076 N·m
Configuração de entrada Eixo de entrada maciço (sem flange IEC) + eixo de saída helicoidal com rotação sem-fim
Eixo de entrada entrada de eixo maciço com chaveta
Eixo de saída da cauda Direção do parafuso sem-fim (coaxial com o eixo do parafuso sem-fim, extremidade oposta)
Material de construção Liga de alumínio fundido
Material da roda sem-fim Bronze fosforoso
Material do eixo sem-fim Aço liga 20CrMnTi, cementado, retificado com precisão
Diâmetro do furo de saída 45 mm H7 with keyway
Lubrificação Óleo de engrenagem ISO VG 220 (adicionado de fábrica)
Posições de montagem B3, B6, B7, B8, V5, V6
Classe de proteção IP54
Temperatura ambiente -10°C a +40°C

NRV-E130 Performance Table (11 kW / 1400 r/min)

Razão (i) Velocidade de saída (rpm) Torque de saída (N·m) Fator de serviço (fs)
7.5 187 3,893 1.9
10 140 4,285 1.8
15 93 4,905 1.4
20 70 5,399 1.1
25 56 5,816 1.1
30 47 6,181 1.1
40 35 7,607 1.2
50 28 8,084 1.2
60 23 8,897 1.0
80 18 10,185 1.0
100 14 12,076 1.1

✅ Principais funcionalidades e benefícios exclusivos

🔗 Eixo de saída com rotação helicoidal — O principal diferencial

The defining feature of the NRV-E130 is its additional tail output shaft that extends in the same direction as the worm shaft axis. This second output enables simultaneous drive of two independent loads from a single gearbox — a primary application drive via the main output bore and a secondary auxiliary drive (encoder, tachometer, small pump, or fan) via the tail shaft.

📥 11 kW Chain + Port Throughput Monitoring

The NRV-E130 handles 11 kW chain input from diesel engines or hydraulic motor stations while the tail shaft provides the speed signal for port terminal management throughput monitoring systems.

◯ Same Torque as Standard NRV130

The NRV-E130 delivers identical maximum output torque (12,076 N·m) to the standard NRV130, confirming that the tail shaft adds zero performance penalty on the main output. The tail shaft is driven directly off the worm shaft end, not the output stage.

🅆 Pronto para Encoder e Feedback

O eixo de saída traseiro fornece um ponto de conexão direta para encoders rotativos, tacogeradores e geradores de pulsos que monitoram a velocidade do eixo sem-fim em sistemas de controle de movimento de circuito fechado, eliminando suportes de encoder externos e componentes de acoplamento.

🚫 IP54 — Integridade com Vedação Dupla

Tanto o furo de saída principal quanto a saída do eixo de cauda são vedados com vedações labiais de contato duplo, mantendo a proteção IP54 em todas as orientações de montagem, sem vazamento de óleo em nenhuma das interfaces do eixo.

NRV-E130 internal worm gearbox assembly tail output shaft

🏭 Cenários de Aplicação

🚢 Heavy Crane Hoist Monitoring

Extra-large NMRV-E130 worm gearbox for gantry crane hoist drum drives where the tail shaft provides real-time hoist speed feedback to the crane overload protection system.

📥 Port Bulk Handling SCADA

High-power worm gear reducer with tail output shaft for port grain conveyor drives where the tail shaft speed signal confirms throughput rate to the terminal management system.

🍲 Large Mining Instrumented Drive

Aluminium worm gearbox with tail shaft for large surface mining conveyor drives where the tail-mounted encoder feeds belt speed data to the mine belt management and splice monitoring system.

⚙ Large Reactor Process Control

NMRV-E130 worm gearbox for large chemical reactor agitator drives where the tail shaft encoder provides process speed feedback to the reactor control system for viscosity-controlled mixing.

NMRV-E130 extra-large worm gearbox tail shaft crane hoist monitoring

🔎 Guia de Seleção

Worked Example — Stacker-Reclaimer Position

Required: NRV-E130 at i=60, chain-driven from 11 kW diesel engine, tail shaft to terminal management encoder. Output speed = 23 r/min, torque = 8,897 N·m. Tail shaft: 500 PPR encoder, 45 mm bore. ✅ NRV-E130-60 selected.

⚖ NRV-E130 vs Standard NRV130

Recurso EP-NRV-E130 (with Tail Shaft) EP-NRV130 (Standard)
Eixo de saída da cauda ✅ Sim — direção da minhoca Não
Montagem do codificador/feedback Diretamente no eixo da cauda Requer suporte externo
Acionamento de carga dupla Sim — principal + cauda Não — apenas uma saída
Torque de saída principal 12,076 N·m 12,076 N·m
Dimensões da Habitação Ligeiramente mais comprido (protrusão da haste caudal) Comprimento padrão
Entrada do eixo Sim — eixo com chaveta maciça Sim — eixo com chaveta maciça

NRV-E130 Main Output Shaft Dimensions

G1 (mm) K1 (mm) L/DZ (mm) L1/SZ (mm) b2 (mm) d h6 (mm) Chaveta
170 170 265 340 14 45 M16

NRV-E130 output shaft dimensions DZ SZ

❓ Perguntas Frequentes

What is the tail output shaft on the EP-NRV-E130 and how is it different from the main output?

The tail shaft on the NRV-E130 exits the housing in the worm-direction axis (opposite end of the worm shaft), while the main output bore is perpendicular (90 degrees) to the worm axis. The tail shaft is driven off the worm shaft end and is used for encoder mounting, tachometer connection, or light auxiliary drive, while the main output delivers the full 12,076 N·m load torque.

Does the tail shaft reduce the main output torque of the NRV-E130?

No. The tail shaft draws only the small torque needed for its connected device. The main output retains the full 12,076 N·m rating, identical to the standard NRV130.

What is the input shaft specification for the NRV-E130?

The NRV-E130 has a solid keyed input shaft (no IEC flange). The shaft diameter matches the equivalent NMRV130 bore input diameter. It accepts chain sprockets, belt pulleys, and rigid couplings. A bilateral (double-ended) input shaft is standard; single-end configuration available on request.

What encoder types can be mounted on the NRV-E130 tail shaft?

Any standard keyed rotary encoder with the matching bore diameter can be mounted on the NRV-E130 tail shaft: incremental (5V–24V, 100–10,000 PPR), SSI absolute, or resolver-type. Confirm the encoder bore size and keyway before ordering. The tail shaft key dimensions match the catalogue DZ shaft specification for NMRV-E130.

Can the NRV-E130 be used for closed-loop speed control in a chain-driven system?

Yes. The NRV-E130 is the ideal solution for chain-driven systems requiring closed-loop speed feedback. The chain drives the solid input shaft; the main output drives the load; and the tail shaft mounts an encoder that feeds speed/position data back to the controller. This eliminates the need for a separate encoder mounting bracket or a second independent encoder drive arrangement.

⭐ Avaliações de clientes

★★★★★

“Our heavy gantry crane long-travel chain drives use NRV-E130 units with tail-shaft encoders. Load positioning resolution improved to plus/minus 5 mm and our crane operators report significantly greater confidence in precision load placement.”

Craig S. — Crane Engineer, Heavy Industry 🇦🇺 Australia (SA)

★★★★★

“The NRV-E130 chain-drives our port stacker-reclaimer slewing mechanism and the tail-shaft encoder provides position data to our terminal management system. Installation was straightforward and the encoder interface was plug-and-play with our existing control hardware.”

Marco P. — Terminal Engineer, Bulk Port 🇳🇿 New Zealand

★★★★☆

“We use NRV-E130 on our large mining conveyor chain drive. The tail-shaft rotation sensor provides belt-speed data to our conveyor belt management system. Single-stage worm reduction replaced a two-stage arrangement and simplified maintenance significantly.”

Chris A. — Maintenance Superintendent, Gold Mine 🇦🇺 Australia (WA)

⚙ Acessórios e Produtos Compatíveis

⚡ Motores IEC (B5/B14)

Motores CA padrão com flange IEC compatível. Versões para inversores VFD disponíveis para controle de velocidade variável.

🔗 Kits de Eixo de Saída

Simples sólido (DZ), duplo (SZ), flange de saída (F), flange oco (FL) — todos com tolerância H7/h6 e rasgos de chaveta padrão.

🔨 Braços e suportes de torque

Braços de reação de torque em aço para configurações de montagem em eixo; placas de montagem com pés para orientações B3/B6.

🔒 Kits de Vedação e Respiro

Kits de vedação labial de reposição, bujões de respiro ventilados e bujões de drenagem magnéticos para intervalos de manutenção prolongados.

Fábrica de engrenagens helicoidais Ever Power

Specify the EP-NRV-E130

Our team will confirm the input shaft, ratio, and encoder bore for your extra-large chain-driven instrumented industrial application.

📧 Solicite um orçamento🏭 Sobre a Ever Power

📧 [email protected]

O EP-NRV-E130 aluminium worm gearbox combines a solid shaft input (no IEC flange) with an additional worm-direction tail output shaft. Centre distance 130 mm, ratios 5 to 100, input power up to 11 kW, max output torque 12,076 N·m. The tail shaft enables simultaneous encoder feedback, safety interlock monitoring, or auxiliary drive — the ideal instrumented shaft-input worm gearbox for chain-driven closed-loop agricultural, industrial, and mining drive systems.